PET瓶胚搅(jiao)拌干燥输送系统(tong)
PET瓶胚搅拌干燥输送系统是用于PET瓶胚生产过程中的一套集成设备,以下是相关介绍:
### 搅拌功能
- **作用**:使PET原料在干燥过程中受热更均匀,防止局部过热或干燥不充分,提高干燥效率和质量 。
- **实现方式**:通过安装在干燥机内部的搅拌桨或螺旋装置,以一定的转速和方向进行旋转,对PET瓶胚或原料进行翻动搅拌 。
### 干燥功能
- **干燥原理**:常见的有热风干燥和除湿干燥。热风干燥是利用加热后的热空气带走PET原料中的水分;除湿干燥则是通过除湿设备去除空气中的水分,再将干燥的空气送入干燥系统与PET原料接触,达到去除原料中水分的目的 。
- **干燥设备**:如泰易特生产的180度搅拌干燥机,采用双层保温混料机除湿搅拌干燥技术 。
### 输送功能
- **输送方式**:有机械输送和气流输送。机械输送如皮带输送、螺旋输送等,通过动力装置驱动输送部件运动,将PET瓶胚从一个工位输送到另一个工位;气流输送则是利用气流的力量将瓶胚悬浮输送,适用于长距离或复杂路径的输送 。
- **输送设备**:如提升上料机,底部安装有入料斗,顶部安装有送料斗,可将PET瓶胚提升并输送到指定位置 。
### 系统优势
- **提高生产效率**:集成搅拌、干燥和输送功能,减少了生产环节中的人工干预和物料转移时间,提高了整体生产效率。
- **保证产品质量**:**控制干燥温度、湿度和搅拌强度,确保PET瓶胚的干燥效果和质量稳定性,有利于后续的吹瓶等加工工序 。
- **降低能源消耗**:采用节能型的干燥技术和优化的输送设计,降低了整个系统的能源消耗,节约生产成本 。
- **减少人工成本**:自动化程度高,减少了对人工操作的依赖,降低了人工成本和劳动强度 。
### 应用领域
广泛应用于饮料、食品、医药、日化等行业的PET瓶包装生产领域 。
### 搅(jiao)拌(ban)(ban)功(gong)能(neng)
- **作(zuo)用(yong)(yong)**:使(shi)PET原(yuan)料(liao)在(zai)(zai)干(gan)(gan)(gan)(gan)燥(zao)(zao)过(guo)程中(zhong)(zhong)受热(re)(re)(re)更均匀,防止局(ju)部(bu)(bu)过(guo)热(re)(re)(re)或(huo)干(gan)(gan)(gan)(gan)燥(zao)(zao)不充(chong)分(fen),提高(gao)干(gan)(gan)(gan)(gan)燥(zao)(zao)效(xiao)率和(he)质(zhi)量 。
- **实现方(fang)(fang)式(shi)**:通过(guo)安(an)装(zhuang)在(zai)(zai)干(gan)(gan)(gan)(gan)燥(zao)(zao)机(ji)(ji)内部(bu)(bu)的搅(jiao)拌(ban)(ban)桨(jiang)或(huo)螺旋(xuan)装(zhuang)置,以(yi)一定的转速和(he)方(fang)(fang)向进(jin)行(xing)旋(xuan)转,对(dui)PET瓶(ping)(ping)胚(pei)或(huo)原(yuan)料(liao)进(jin)行(xing)翻动(dong)搅(jiao)拌(ban)(ban) 。
### 干(gan)(gan)(gan)(gan)燥(zao)(zao)功(gong)能(neng)
- **干(gan)(gan)(gan)(gan)燥(zao)(zao)原(yuan)理**:常见的有(you)热(re)(re)(re)风(feng)干(gan)(gan)(gan)(gan)燥(zao)(zao)和(he)除(chu)湿(shi)干(gan)(gan)(gan)(gan)燥(zao)(zao)。热(re)(re)(re)风(feng)干(gan)(gan)(gan)(gan)燥(zao)(zao)是(shi)(shi)利用(yong)(yong)加(jia)热(re)(re)(re)后(hou)的热(re)(re)(re)空气带(dai)走PET原(yuan)料(liao)中(zhong)(zhong)的水分(fen);除(chu)湿(shi)干(gan)(gan)(gan)(gan)燥(zao)(zao)则是(shi)(shi)通过(guo)除(chu)湿(shi)设(she)备(bei)去(qu)除(chu)空气中(zhong)(zhong)的水分(fen),再(zai)将干(gan)(gan)(gan)(gan)燥(zao)(zao)的空气送(song)(song)(song)(song)(song)(song)入干(gan)(gan)(gan)(gan)燥(zao)(zao)系统(tong)与PET原(yuan)料(liao)接触,达到去(qu)除(chu)原(yuan)料(liao)中(zhong)(zhong)水分(fen)的目的 。
- **干(gan)(gan)(gan)(gan)燥(zao)(zao)设(she)备(bei)**:如(ru)泰(tai)易特生(sheng)(sheng)产的180度(du)搅(jiao)拌(ban)(ban)干(gan)(gan)(gan)(gan)燥(zao)(zao)机(ji)(ji),采用(yong)(yong)双层保温混(hun)料(liao)机(ji)(ji)除(chu)湿(shi)搅(jiao)拌(ban)(ban)干(gan)(gan)(gan)(gan)燥(zao)(zao)技术 。
### 输(shu)送(song)(song)(song)(song)(song)(song)功(gong)能(neng)
- **输(shu)送(song)(song)(song)(song)(song)(song)方(fang)(fang)式(shi)**:有(you)机(ji)(ji)械输(shu)送(song)(song)(song)(song)(song)(song)和(he)气流(liu)输(shu)送(song)(song)(song)(song)(song)(song)。机(ji)(ji)械输(shu)送(song)(song)(song)(song)(song)(song)如(ru)皮带(dai)输(shu)送(song)(song)(song)(song)(song)(song)、螺旋(xuan)输(shu)送(song)(song)(song)(song)(song)(song)等,通过(guo)动(dong)力(li)装(zhuang)置驱动(dong)输(shu)送(song)(song)(song)(song)(song)(song)部(bu)(bu)件(jian)运动(dong),将PET瓶(ping)(ping)胚(pei)从一个(ge)工位(wei)输(shu)送(song)(song)(song)(song)(song)(song)到另一个(ge)工位(wei);气流(liu)输(shu)送(song)(song)(song)(song)(song)(song)则是(shi)(shi)利用(yong)(yong)气流(liu)的力(li)量将瓶(ping)(ping)胚(pei)悬(xuan)浮输(shu)送(song)(song)(song)(song)(song)(song),适用(yong)(yong)于长距离(li)或(huo)复杂路径的输(shu)送(song)(song)(song)(song)(song)(song) 。
- **输(shu)送(song)(song)(song)(song)(song)(song)设(she)备(bei)**:如(ru)提升(sheng)上料(liao)机(ji)(ji),底部(bu)(bu)安(an)装(zhuang)有(you)入料(liao)斗,顶(ding)部(bu)(bu)安(an)装(zhuang)有(you)送(song)(song)(song)(song)(song)(song)料(liao)斗,可将PET瓶(ping)(ping)胚(pei)提升(sheng)并(bing)输(shu)送(song)(song)(song)(song)(song)(song)到指定位(wei)置 。
### 系统(tong)优势
- **提高(gao)生(sheng)(sheng)产效(xiao)率**:集成搅(jiao)拌(ban)(ban)、干(gan)(gan)(gan)(gan)燥(zao)(zao)和(he)输(shu)送(song)(song)(song)(song)(song)(song)功(gong)能(neng),减少(shao)了生(sheng)(sheng)产环节(jie)中(zhong)(zhong)的人(ren)工干(gan)(gan)(gan)(gan)预和(he)物料(liao)转移时间,提高(gao)了整(zheng)体生(sheng)(sheng)产效(xiao)率。
- **保证产品(pin)质(zhi)量**:**控制干(gan)(gan)(gan)(gan)燥(zao)(zao)温度(du)、湿(shi)度(du)和(he)搅(jiao)拌(ban)(ban)强度(du),确保PET瓶(ping)(ping)胚(pei)的干(gan)(gan)(gan)(gan)燥(zao)(zao)效(xiao)果(guo)和(he)质(zhi)量稳定性(xing),有(you)利于后(hou)续的吹瓶(ping)(ping)等加(jia)工工序 。
- **降低(di)能(neng)源消耗(hao)**:采用(yong)(yong)节(jie)能(neng)型(xing)的干(gan)(gan)(gan)(gan)燥(zao)(zao)技术和(he)优化(hua)的输(shu)送(song)(song)(song)(song)(song)(song)设(she)计,降低(di)了整(zheng)个(ge)系统(tong)的能(neng)源消耗(hao),节(jie)约生(sheng)(sheng)产成本(ben) 。
- **减少(shao)人(ren)工成本(ben)**:自动(dong)化(hua)程度(du)高(gao),减少(shao)了对(dui)人(ren)工操作(zuo)的依赖,降低(di)了人(ren)工成本(ben)和(he)劳(lao)动(dong)强度(du) 。
### 应用(yong)(yong)领域
广泛应用(yong)(yong)于饮料(liao)、食品(pin)、医药(yao)、日化(hua)等行(xing)业的PET瓶(ping)(ping)包装(zhuang)生(sheng)(sheng)产领域 。