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文(wen)章详情
吹膜机自动化称重配料系统
日期：2025-01-11 07:57
浏览次数：66
摘要：吹膜机自动化称重配料系统
吹膜机自动化称重配料系统，称重配料系统
吹膜(mo)(mo)(mo)机自(zi)动化(hua)称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)系(xi)统(tong)是一(yi)种(zhong)(zhong)(zhong)用(yong)(yong)于(yu)(yu)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)吹膜(mo)(mo)(mo)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)过(guo)(guo)(guo)(guo)程(cheng)中的(de)(de)(de)(de)(de)(de)(de)(de)(de)关键(jian)设(she)备，它能(neng)够(gou)精准地(di)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)比(bi)和(he)(he)(he)(he)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)，从而提(ti)高(gao)(gao)(gao)产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)、生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)率(lv)以(yi)及降(jiang)低(di)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)成(cheng)本(ben)(ben)(ben)。以(yi)下为(wei)(wei)你详细介绍(shao)其工(gong)(gong)作(zuo)原理(li)、组(zu)(zu)成(cheng)部分、功能(neng)特点、优(you)势以(yi)及应用(yong)(yong)场景(jing)：
### 工(gong)(gong)作(zuo)原理(li)
- 系(xi)统(tong)根据(ju)(ju)(ju)预设(she)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)要求(qiu)，通(tong)过(guo)(guo)(guo)(guo)传(chuan)(chuan)感(gan)(gan)器(qi)对各(ge)种(zhong)(zhong)(zhong)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)进(jin)(jin)行(xing)**称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)。当原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)达(da)到设(she)定值时(shi)(shi)(shi)，自(zi)动停(ting)止加(jia)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，并(bing)将配(pei)(pei)(pei)(pei)(pei)(pei)(pei)好的(de)(de)(de)(de)(de)(de)(de)(de)(de)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)输送(song)至(zhi)吹膜(mo)(mo)(mo)机料(liao)(liao)(liao)(liao)(liao)(liao)(liao)斗(dou)(dou)进(jin)(jin)行(xing)后(hou)续加(jia)工(gong)(gong)。在整个过(guo)(guo)(guo)(guo)程(cheng)中，控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)实(shi)时(shi)(shi)(shi)监(jian)控(kong)(kong)(kong)(kong)(kong)称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)数(shu)(shu)据(ju)(ju)(ju)，并(bing)对数(shu)(shu)据(ju)(ju)(ju)进(jin)(jin)行(xing)分析和(he)(he)(he)(he)处(chu)理(li)，确(que)保配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)准确(que)性(xing)和(he)(he)(he)(he)稳(wen)定性(xing)。
### 组(zu)(zu)成(cheng)部分
- **称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)传(chuan)(chuan)感(gan)(gan)器(qi)**：高(gao)(gao)(gao)精度(du)(du)(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)传(chuan)(chuan)感(gan)(gan)器(qi)，用(yong)(yong)于(yu)(yu)实(shi)时(shi)(shi)(shi)测量(liang)(liang)(liang)(liang)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)，将重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)信号转(zhuan)换(huan)为(wei)(wei)电(dian)信号传(chuan)(chuan)输给(ji)(ji)(ji)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)。
- **给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)装置**：包(bao)括各(ge)种(zhong)(zhong)(zhong)类(lei)(lei)型的(de)(de)(de)(de)(de)(de)(de)(de)(de)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)仓、螺旋(xuan)给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)器(qi)、振动给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)器(qi)等，负责按照控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)指令将原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)输送(song)至(zhi)称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)区域(yu)。
- **控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)**：核心部分，通(tong)常采(cai)用(yong)(yong) PLC（可(ke)编程(cheng)逻(luo)辑控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)器(qi)）或工(gong)(gong)业电(dian)脑作(zuo)为(wei)(wei)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)单元，运行(xing)专门开发的(de)(de)(de)(de)(de)(de)(de)(de)(de)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)软件。它接(jie)收(shou)传(chuan)(chuan)感(gan)(gan)器(qi)的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)信号，与(yu)预设(she)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)进(jin)(jin)行(xing)对比(bi)运算(suan)，控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)装置的(de)(de)(de)(de)(de)(de)(de)(de)(de)启停(ting)和(he)(he)(he)(he)转(zhuan)速(su)，实(shi)现(xian)**配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，并(bing)具备人(ren)机交(jiao)互(hu)界(jie)面（HMI），方(fang)(fang)(fang)(fang)(fang)便操(cao)作(zuo)人(ren)员进(jin)(jin)行(xing)参(can)数(shu)(shu)设(she)置、监(jian)控(kong)(kong)(kong)(kong)(kong)和(he)(he)(he)(he)管(guan)理(li)。
- **输送(song)设(she)备**：如皮带输送(song)机、斗(dou)(dou)式提(ti)升机等，用(yong)(yong)于(yu)(yu)将配(pei)(pei)(pei)(pei)(pei)(pei)(pei)好的(de)(de)(de)(de)(de)(de)(de)(de)(de)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)从称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)区域(yu)输送(song)至(zhi)吹膜(mo)(mo)(mo)机料(liao)(liao)(liao)(liao)(liao)(liao)(liao)斗(dou)(dou)。
- **配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)仓**：存(cun)储各(ge)种(zhong)(zhong)(zhong)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，不同(tong)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)仓通(tong)常分开设(she)置，以(yi)保证(zheng)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)纯度(du)(du)(du)(du)和(he)(he)(he)(he)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)准确(que)性(xing)。
### 功能(neng)特点
- **高(gao)(gao)(gao)精度(du)(du)(du)(du)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)**：能(neng)够(gou)实(shi)现(xian)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)比(bi)误(wu)差在极小(xiao)范(fan)围(wei)内，一(yi)般可(ke)达(da)到±0.1% - ±1%，确(que)保吹膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)稳(wen)定性(xing)和(he)(he)(he)(he)一(yi)致(zhi)性(xing)。
- **自(zi)动化(hua)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)**：从原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)加(jia)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)、称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)、配(pei)(pei)(pei)(pei)(pei)(pei)(pei)比(bi)到输送(song)，整个过(guo)(guo)(guo)(guo)程(cheng)无需(xu)人(ren)工(gong)(gong)干(gan)预，减少(shao)人(ren)为(wei)(wei)因素对配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)精度(du)(du)(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)影(ying)响(xiang)，提(ti)高(gao)(gao)(gao)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)率(lv)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)**性(xing)，降(jiang)低(di)劳动强度(du)(du)(du)(du)。
- **配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)管(guan)理(li)**：可(ke)存(cun)储多种(zhong)(zhong)(zhong)吹膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)数(shu)(shu)据(ju)(ju)(ju)，方(fang)(fang)(fang)(fang)(fang)便快速(su)切换(huan)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)不同(tong)规(gui)格和(he)(he)(he)(he)性(xing)能(neng)要求(qiu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)，并(bing)且(qie)能(neng)够(gou)根据(ju)(ju)(ju)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)需(xu)求(qiu)随时(shi)(shi)(shi)修改配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)参(can)数(shu)(shu)。
- **实(shi)时(shi)(shi)(shi)监(jian)控(kong)(kong)(kong)(kong)(kong)与(yu)报(bao)警**：对配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)过(guo)(guo)(guo)(guo)程(cheng)中的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)数(shu)(shu)据(ju)(ju)(ju)、设(she)备运行(xing)状(zhuang)态(tai)进(jin)(jin)行(xing)实(shi)时(shi)(shi)(shi)监(jian)控(kong)(kong)(kong)(kong)(kong)，一(yi)旦出现(xian)异常情况，如原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)短缺、称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)误(wu)差过(guo)(guo)(guo)(guo)大、设(she)备故(gu)障等，系(xi)统(tong)立即发出声光报(bao)警信号，并(bing)提(ti)供故(gu)障诊断信息，便于(yu)(yu)及时(shi)(shi)(shi)采(cai)取措施进(jin)(jin)行(xing)处(chu)理(li)。
- **数(shu)(shu)据(ju)(ju)(ju)记(ji)录(lu)(lu)与(yu)分析**：具备数(shu)(shu)据(ju)(ju)(ju)存(cun)储和(he)(he)(he)(he)记(ji)录(lu)(lu)功能(neng)，可(ke)记(ji)录(lu)(lu)每一(yi)批次(ci)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)数(shu)(shu)据(ju)(ju)(ju)、生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)时(shi)(shi)(shi)间(jian)、操(cao)作(zuo)人(ren)员等信息，便于(yu)(yu)追溯产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)管(guan)理(li)。同(tong)时(shi)(shi)(shi)，通(tong)过(guo)(guo)(guo)(guo)对大量(liang)(liang)(liang)(liang)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)数(shu)(shu)据(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)分析，可(ke)以(yi)优(you)化(hua)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)工(gong)(gong)艺，进(jin)(jin)一(yi)步提(ti)高(gao)(gao)(gao)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)益。
### 优(you)势
- **提(ti)高(gao)(gao)(gao)产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)**：精准的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)保证(zheng)了(le)薄膜(mo)(mo)(mo)厚度(du)(du)(du)(du)均匀(yun)性(xing)、物理(li)性(xing)能(neng)稳(wen)定，减少(shao)次(ci)品(pin)(pin)率(lv)，提(ti)高(gao)(gao)(gao)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)市(shi)场竞争力。
- **提(ti)升生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)率(lv)**：自(zi)动化(hua)操(cao)作(zuo)减少(shao)了(le)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)时(shi)(shi)(shi)间(jian)和(he)(he)(he)(he)人(ren)工(gong)(gong)操(cao)作(zuo)环(huan)节，提(ti)高(gao)(gao)(gao)了(le)整体生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)节拍，可(ke)实(shi)现(xian)连续稳(wen)定生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)。
- **降(jiang)低(di)成(cheng)本(ben)(ben)(ben)**：减少(shao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)浪费(fei)，提(ti)高(gao)(gao)(gao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)利(li)用(yong)(yong)率(lv)；降(jiang)低(di)人(ren)工(gong)(gong)成(cheng)本(ben)(ben)(ben)和(he)(he)(he)(he)因质(zhi)量(liang)(liang)(liang)(liang)问题导致(zhi)的(de)(de)(de)(de)(de)(de)(de)(de)(de)返工(gong)(gong)成(cheng)本(ben)(ben)(ben)。
- **便于(yu)(yu)管(guan)理(li)**：生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)数(shu)(shu)据(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)记(ji)录(lu)(lu)和(he)(he)(he)(he)分析有(you)助于(yu)(yu)企(qi)业进(jin)(jin)行(xing)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)计(ji)划安(an)排、质(zhi)量(liang)(liang)(liang)(liang)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)、成(cheng)本(ben)(ben)(ben)核算(suan)等管(guan)理(li)工(gong)(gong)作(zuo)，提(ti)升企(qi)业管(guan)理(li)水平。
### 应用(yong)(yong)场景(jing)
- **广泛(fan)应用(yong)(yong)于(yu)(yu)各(ge)类(lei)(lei)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)吹膜(mo)(mo)(mo)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)企(qi)业**：如生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)食品(pin)(pin)包(bao)装膜(mo)(mo)(mo)、农(nong)用(yong)(yong)薄膜(mo)(mo)(mo)、工(gong)(gong)业包(bao)装膜(mo)(mo)(mo)、保鲜膜(mo)(mo)(mo)等产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)厂家(jia)。在这些生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)过(guo)(guo)(guo)(guo)程(cheng)中，需(xu)要对聚(ju)乙烯（PE）、聚(ju)丙(bing)烯（PP）、聚(ju)氯(lv)乙烯（PVC）等多种(zhong)(zhong)(zhong)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)以(yi)及各(ge)类(lei)(lei)添加(jia)剂（如增塑(su)剂、稳(wen)定剂、色母料(liao)(liao)(liao)(liao)(liao)(liao)(liao)等）进(jin)(jin)行(xing)**配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，以(yi)满足不同(tong)薄膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)性(xing)能(neng)和(he)(he)(he)(he)质(zhi)量(liang)(liang)(liang)(liang)要求(qiu)。
吹膜(mo)(mo)(mo)机自(zi)动化(hua)称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)系(xi)统(tong)是一(yi)种(zhong)(zhong)(zhong)用(yong)(yong)于(yu)(yu)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)吹膜(mo)(mo)(mo)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)过(guo)(guo)(guo)(guo)程(cheng)中的(de)(de)(de)(de)(de)(de)(de)(de)(de)关键(jian)设(she)备，它能(neng)够(gou)精准地(di)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)比(bi)和(he)(he)(he)(he)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)，从而提(ti)高(gao)(gao)(gao)产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)、生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)率(lv)以(yi)及降(jiang)低(di)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)成(cheng)本(ben)(ben)(ben)。以(yi)下为(wei)(wei)你详细介绍(shao)其工(gong)(gong)作(zuo)原理(li)、组(zu)(zu)成(cheng)部分、功能(neng)特点、优(you)势以(yi)及应用(yong)(yong)场景(jing)：
### 工(gong)(gong)作(zuo)原理(li)
- 系(xi)统(tong)根据(ju)(ju)(ju)预设(she)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)要求(qiu)，通(tong)过(guo)(guo)(guo)(guo)传(chuan)(chuan)感(gan)(gan)器(qi)对各(ge)种(zhong)(zhong)(zhong)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)进(jin)(jin)行(xing)**称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)。当原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)达(da)到设(she)定值时(shi)(shi)(shi)，自(zi)动停(ting)止加(jia)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，并(bing)将配(pei)(pei)(pei)(pei)(pei)(pei)(pei)好的(de)(de)(de)(de)(de)(de)(de)(de)(de)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)输送(song)至(zhi)吹膜(mo)(mo)(mo)机料(liao)(liao)(liao)(liao)(liao)(liao)(liao)斗(dou)(dou)进(jin)(jin)行(xing)后(hou)续加(jia)工(gong)(gong)。在整个过(guo)(guo)(guo)(guo)程(cheng)中，控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)实(shi)时(shi)(shi)(shi)监(jian)控(kong)(kong)(kong)(kong)(kong)称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)数(shu)(shu)据(ju)(ju)(ju)，并(bing)对数(shu)(shu)据(ju)(ju)(ju)进(jin)(jin)行(xing)分析和(he)(he)(he)(he)处(chu)理(li)，确(que)保配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)准确(que)性(xing)和(he)(he)(he)(he)稳(wen)定性(xing)。
### 组(zu)(zu)成(cheng)部分
- **称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)传(chuan)(chuan)感(gan)(gan)器(qi)**：高(gao)(gao)(gao)精度(du)(du)(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)传(chuan)(chuan)感(gan)(gan)器(qi)，用(yong)(yong)于(yu)(yu)实(shi)时(shi)(shi)(shi)测量(liang)(liang)(liang)(liang)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)，将重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)信号转(zhuan)换(huan)为(wei)(wei)电(dian)信号传(chuan)(chuan)输给(ji)(ji)(ji)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)。
- **给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)装置**：包(bao)括各(ge)种(zhong)(zhong)(zhong)类(lei)(lei)型的(de)(de)(de)(de)(de)(de)(de)(de)(de)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)仓、螺旋(xuan)给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)器(qi)、振动给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)器(qi)等，负责按照控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)指令将原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)输送(song)至(zhi)称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)区域(yu)。
- **控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)统(tong)**：核心部分，通(tong)常采(cai)用(yong)(yong) PLC（可(ke)编程(cheng)逻(luo)辑控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)器(qi)）或工(gong)(gong)业电(dian)脑作(zuo)为(wei)(wei)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)单元，运行(xing)专门开发的(de)(de)(de)(de)(de)(de)(de)(de)(de)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)软件。它接(jie)收(shou)传(chuan)(chuan)感(gan)(gan)器(qi)的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)信号，与(yu)预设(she)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)进(jin)(jin)行(xing)对比(bi)运算(suan)，控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)给(ji)(ji)(ji)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)装置的(de)(de)(de)(de)(de)(de)(de)(de)(de)启停(ting)和(he)(he)(he)(he)转(zhuan)速(su)，实(shi)现(xian)**配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，并(bing)具备人(ren)机交(jiao)互(hu)界(jie)面（HMI），方(fang)(fang)(fang)(fang)(fang)便操(cao)作(zuo)人(ren)员进(jin)(jin)行(xing)参(can)数(shu)(shu)设(she)置、监(jian)控(kong)(kong)(kong)(kong)(kong)和(he)(he)(he)(he)管(guan)理(li)。
- **输送(song)设(she)备**：如皮带输送(song)机、斗(dou)(dou)式提(ti)升机等，用(yong)(yong)于(yu)(yu)将配(pei)(pei)(pei)(pei)(pei)(pei)(pei)好的(de)(de)(de)(de)(de)(de)(de)(de)(de)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)从称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)区域(yu)输送(song)至(zhi)吹膜(mo)(mo)(mo)机料(liao)(liao)(liao)(liao)(liao)(liao)(liao)斗(dou)(dou)。
- **配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)仓**：存(cun)储各(ge)种(zhong)(zhong)(zhong)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，不同(tong)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)仓通(tong)常分开设(she)置，以(yi)保证(zheng)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)纯度(du)(du)(du)(du)和(he)(he)(he)(he)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)准确(que)性(xing)。
### 功能(neng)特点
- **高(gao)(gao)(gao)精度(du)(du)(du)(du)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)**：能(neng)够(gou)实(shi)现(xian)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)比(bi)误(wu)差在极小(xiao)范(fan)围(wei)内，一(yi)般可(ke)达(da)到±0.1% - ±1%，确(que)保吹膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)稳(wen)定性(xing)和(he)(he)(he)(he)一(yi)致(zhi)性(xing)。
- **自(zi)动化(hua)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)**：从原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)加(jia)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)、称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)、配(pei)(pei)(pei)(pei)(pei)(pei)(pei)比(bi)到输送(song)，整个过(guo)(guo)(guo)(guo)程(cheng)无需(xu)人(ren)工(gong)(gong)干(gan)预，减少(shao)人(ren)为(wei)(wei)因素对配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)精度(du)(du)(du)(du)的(de)(de)(de)(de)(de)(de)(de)(de)(de)影(ying)响(xiang)，提(ti)高(gao)(gao)(gao)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)率(lv)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)**性(xing)，降(jiang)低(di)劳动强度(du)(du)(du)(du)。
- **配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)管(guan)理(li)**：可(ke)存(cun)储多种(zhong)(zhong)(zhong)吹膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)数(shu)(shu)据(ju)(ju)(ju)，方(fang)(fang)(fang)(fang)(fang)便快速(su)切换(huan)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)不同(tong)规(gui)格和(he)(he)(he)(he)性(xing)能(neng)要求(qiu)的(de)(de)(de)(de)(de)(de)(de)(de)(de)薄膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)，并(bing)且(qie)能(neng)够(gou)根据(ju)(ju)(ju)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)需(xu)求(qiu)随时(shi)(shi)(shi)修改配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)参(can)数(shu)(shu)。
- **实(shi)时(shi)(shi)(shi)监(jian)控(kong)(kong)(kong)(kong)(kong)与(yu)报(bao)警**：对配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)过(guo)(guo)(guo)(guo)程(cheng)中的(de)(de)(de)(de)(de)(de)(de)(de)(de)重(zhong)(zhong)(zhong)(zhong)(zhong)量(liang)(liang)(liang)(liang)数(shu)(shu)据(ju)(ju)(ju)、设(she)备运行(xing)状(zhuang)态(tai)进(jin)(jin)行(xing)实(shi)时(shi)(shi)(shi)监(jian)控(kong)(kong)(kong)(kong)(kong)，一(yi)旦出现(xian)异常情况，如原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)短缺、称(cheng)(cheng)(cheng)重(zhong)(zhong)(zhong)(zhong)(zhong)误(wu)差过(guo)(guo)(guo)(guo)大、设(she)备故(gu)障等，系(xi)统(tong)立即发出声光报(bao)警信号，并(bing)提(ti)供故(gu)障诊断信息，便于(yu)(yu)及时(shi)(shi)(shi)采(cai)取措施进(jin)(jin)行(xing)处(chu)理(li)。
- **数(shu)(shu)据(ju)(ju)(ju)记(ji)录(lu)(lu)与(yu)分析**：具备数(shu)(shu)据(ju)(ju)(ju)存(cun)储和(he)(he)(he)(he)记(ji)录(lu)(lu)功能(neng)，可(ke)记(ji)录(lu)(lu)每一(yi)批次(ci)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)数(shu)(shu)据(ju)(ju)(ju)、生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)时(shi)(shi)(shi)间(jian)、操(cao)作(zuo)人(ren)员等信息，便于(yu)(yu)追溯产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)管(guan)理(li)。同(tong)时(shi)(shi)(shi)，通(tong)过(guo)(guo)(guo)(guo)对大量(liang)(liang)(liang)(liang)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)数(shu)(shu)据(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)分析，可(ke)以(yi)优(you)化(hua)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)方(fang)(fang)(fang)(fang)(fang)和(he)(he)(he)(he)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)工(gong)(gong)艺，进(jin)(jin)一(yi)步提(ti)高(gao)(gao)(gao)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)益。
### 优(you)势
- **提(ti)高(gao)(gao)(gao)产(chan)(chan)(chan)(chan)品(pin)(pin)质(zhi)量(liang)(liang)(liang)(liang)**：精准的(de)(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)保证(zheng)了(le)薄膜(mo)(mo)(mo)厚度(du)(du)(du)(du)均匀(yun)性(xing)、物理(li)性(xing)能(neng)稳(wen)定，减少(shao)次(ci)品(pin)(pin)率(lv)，提(ti)高(gao)(gao)(gao)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)市(shi)场竞争力。
- **提(ti)升生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)效(xiao)(xiao)率(lv)**：自(zi)动化(hua)操(cao)作(zuo)减少(shao)了(le)配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)时(shi)(shi)(shi)间(jian)和(he)(he)(he)(he)人(ren)工(gong)(gong)操(cao)作(zuo)环(huan)节，提(ti)高(gao)(gao)(gao)了(le)整体生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)节拍，可(ke)实(shi)现(xian)连续稳(wen)定生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)。
- **降(jiang)低(di)成(cheng)本(ben)(ben)(ben)**：减少(shao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)浪费(fei)，提(ti)高(gao)(gao)(gao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)利(li)用(yong)(yong)率(lv)；降(jiang)低(di)人(ren)工(gong)(gong)成(cheng)本(ben)(ben)(ben)和(he)(he)(he)(he)因质(zhi)量(liang)(liang)(liang)(liang)问题导致(zhi)的(de)(de)(de)(de)(de)(de)(de)(de)(de)返工(gong)(gong)成(cheng)本(ben)(ben)(ben)。
- **便于(yu)(yu)管(guan)理(li)**：生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)数(shu)(shu)据(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)记(ji)录(lu)(lu)和(he)(he)(he)(he)分析有(you)助于(yu)(yu)企(qi)业进(jin)(jin)行(xing)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)计(ji)划安(an)排、质(zhi)量(liang)(liang)(liang)(liang)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)、成(cheng)本(ben)(ben)(ben)核算(suan)等管(guan)理(li)工(gong)(gong)作(zuo)，提(ti)升企(qi)业管(guan)理(li)水平。
### 应用(yong)(yong)场景(jing)
- **广泛(fan)应用(yong)(yong)于(yu)(yu)各(ge)类(lei)(lei)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)吹膜(mo)(mo)(mo)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)企(qi)业**：如生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)食品(pin)(pin)包(bao)装膜(mo)(mo)(mo)、农(nong)用(yong)(yong)薄膜(mo)(mo)(mo)、工(gong)(gong)业包(bao)装膜(mo)(mo)(mo)、保鲜膜(mo)(mo)(mo)等产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)厂家(jia)。在这些生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)过(guo)(guo)(guo)(guo)程(cheng)中，需(xu)要对聚(ju)乙烯（PE）、聚(ju)丙(bing)烯（PP）、聚(ju)氯(lv)乙烯（PVC）等多种(zhong)(zhong)(zhong)塑(su)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)原料(liao)(liao)(liao)(liao)(liao)(liao)(liao)以(yi)及各(ge)类(lei)(lei)添加(jia)剂（如增塑(su)剂、稳(wen)定剂、色母料(liao)(liao)(liao)(liao)(liao)(liao)(liao)等）进(jin)(jin)行(xing)**配(pei)(pei)(pei)(pei)(pei)(pei)(pei)料(liao)(liao)(liao)(liao)(liao)(liao)(liao)，以(yi)满足不同(tong)薄膜(mo)(mo)(mo)产(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)(de)(de)(de)(de)性(xing)能(neng)和(he)(he)(he)(he)质(zhi)量(liang)(liang)(liang)(liang)要求(qiu)。